EXACTSONIC II – PORTABLE ULTRASONIC FLOW METER FOR LIQUIDS
This principle of measurement is also referred to as the transit time difference method. For measuring the flow rate of liquids using this technique, ultrasonic pulses are sent and received simultaneously through the medium in the direction of flow and against it. The sensors work alternately as transmitter and receiver. The transit time of the acoustic signals filtered through the medium in the direction of flow is shorter than that against it. The difference in transit time Δt is measured and can be used to calculate the average flow velocity of liquids filtering through the acoustic path. After measuring the flow velocity and with the pipe cross-sectional area, volumetric flow can be calculated.
These ultrasonic flowmeters have many benefits, for example, the measuring instruments produce accurate results in just a matter of minutes, they are easy to install and operate, there is no process interruption and there are no pipe restrictions. As a result, there is no pressure loss and therefore, time and cost savings as the ultrasonic flow meter is easy to install on the pipe.
Advantages of non-invasive measuring with the ultrasonic flowmeters:
- installation without process interruption or shut-down
- easy and cost-effective assembly
- light-weight ergonomic design
- ideal for use in maintenance areas and commissioning
- testing fixed measuring equipment
Device-related advantages of the ultrasonic flow measurement equipment compared to other products:
- no zero point alignment of the flow meter necessary
- coverage of the most frequent industrial applications for flow measurement of liquids with just two transducer sets
- high-capacity data logger with numerous parameters for pipe materials and mediums
- stable and reliable results even under difficult conditions
- excellent reproducibility of results
Measurement-related advantages of the ultrasonic flow meter:
- non-contact measurement
- independent of pressure, temperature, conductivity and viscosity
- unlimited plant availability, as no process interruption
- no pressure losses when measuring flow rate, no risk of leakage, no cleaning necessary
- no mismeasurements as a result of blocked impulse pipes
- logging of lowest flow velocities (min. 0.2 m/s) resulting in high measuring dynamics
Cost advantages of the ultrasonic flowmeters:
- easy retrofitting
- low-cost installation and upkeep
- no maintenance effort or cleaning process necessary
resulting in an excellent cost-benefit ratio.
APPLICATIONS / MEDIUMS / INDUSTRIES
Flow rate measurement in liquid-filled pipes, HVAC systems, pump and technical system verification, boiler testing, leak detection, filter sizing, fire and hydraulic systems.
Non-contact measurement from the outside means that the ultrasonic flow measuring instrument is indispensable in many branches of industry, such as, water management, building services, energy sector, chemical and pharmaceutical, food technology and petrochemical.
Chemical
Aggressive, toxic, high-viscosity and non-conductive fluids
Petrochemical
Flow measurement of various intermediate or end products, e.g. tar, bitumen
Offshore Industry
Measuring liquid hydrocarbon
Power plants
Operational measuring of coolants and boiler feed water, condensate
Pharmaceutical, Semiconductor Industry
Ultrapure liquids / fluids
Beverage industry
Hygienic measuring in bottling plants or tank installations
Water / sewage
Measuring in large pipes and underground pipes and ducts
Plant engineering and construction
Any flow rate measurement, e.g. leakage detection in hydraulic plants, pump verification
Aerospace
Testing hydraulic, supply and cooling systems
These are just some examples of typical mediums in various branches of industry.
Other mediums suited for this principle of measurement:
de-mineralized water, drinking water, river water, water-glycol mixtures, hydraulic oil, diesel, fuel oil, petroleum products, etc.
Technical Data
- flow velocity range 0.2 … 20 m/s
- bi-directional
- measurement uncertainty: pipe OD > 75 mm: ± 2 % of measured value
- menu-oriented operation
- backlit graphic display, 64 x 240 pixels
- programming via 16 key control panel
- battery or mains operation
- battery life up to 20 hours
- power 110 … 240 VAC +/-10 %
- 10 user selectable languages: German, English, French, Italian, Dutch, Swedish, Norwegian, Portuguese, Russian, Spanish
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incl. two transducer sets 'A' & 'B': pair 'A' for pipe OD 13 … 115 mm
pair 'B' for pipe OD 50 … 2000 mm - transducer working temperature range: -20 … +135 °C
- outputs 0/4-20 mA, RS232/USB, opto-isolated, pulse output 5 V, max. 1 pulse/s
- data logger: 98000 data points, 20 named record blocks, display in text or graph format, download via RS232/USB to Windows PC
- delivered with robust IP67 carrying case
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Gaseous mediums |
air / gases |
air / gases |
air / gases |
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Liquid mediums |
liquids with viscosity < 200 cSt |
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all liquid mediums |
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Principal areas of application |
measuring in clean gases and liquids, control measuring in gases and liquids |
measuring in particle and condensate laden gases |
air mass flow measurement, measurement of compressed air |
portable flow rate measuring in liquid-filled pipes |
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Measured variables |
actual flow rate |
actual flow rate |
standard flow rate |
flow velocity / flow rate |
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Measuring ranges (in stages) |
0.2 … 120 m/s |
0.4 … 40 m/s |
0.08 … 200 Nm/s |
0,1 … 20 m/s |
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Flow rate measuring ranges (in stages) |
up to 1132 m³/h |
0.7 … 4523 m³/h |
0.04 … 988 Nm³/h |
– |
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Working pressure (overpressure) |
1 MPa /10 bar |
1 MPa / 10 bar |
2.5 MPa /25 bar |
not relevant |
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Working temperature range |
-40 … +550 °C |
-10 … +180 °C |
-10 … +240 °C |
-20 … +135 °C |
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Temperature measuring range (with integrated Pt100) |
– |
– |
-10 … +240 °C |
not relevant |
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Ex-protection zone 0 / category 1 (gases) |
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Ex-protection zone 1 / category 2 (gases) |
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Ex-protection zone 20 / category 1D (dust) |
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Ex-protection zone 21 / category 2D (dust) |
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Materials in contact with mediums |
stainless steel, aluminium, PVDF … |
stainless steel … |
stainless steel … |
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Measuring tube inside diameters |
9.7 … 100 mm |
25 … 200 mm |
8 … 41.8 mm |
from 13 mm |
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Sensor with directional sensing |
FAR |
VAR |
– |
UA |
All Model:
Vane Wheel FA
ZS25
ZG4
250GE
350GE
450GE
550GE
650GE
ZG1
ZG2
ZG1/ZG2
ZG3
ZS25/27
ZS25
ZS27
ZG5
ZG4
ZS30
ZS16
ZSR25
FT25
TS/TSR
FA·Di 9.7GE
µP-ASD-R
µP-ASD
Vortex VA
VA40
ZG7
ZG8
VA42
FLOWTHERM
Thermal TA
Ultrasonic UA
Vortex VA
Thermal TA
Ultrasonic UA